Opti-Coat develop and manufacture proprietary resins utilising their Silicon Carbide (SiC) chemistry. Opti-Coat’s purpose is to provide their clients with a product that is the most durable, innovative and protective coating available.
Opti-Coat has been independently tested to Australian Standards by the Commonwealth Scientific & Industrial Research Organisation (see CSIRO report here) and exceeds operational and safety standards for The Boeing Company (see Boeing report here).
Powered by SiC
The primary function of a ceramic coating is to protect the surface it is applied to. SiO2 and TiO2 based resins will hydrolyse and diminish over time. The hydrolysis and degradation of SiO2 and TiO2 based resins is accelerated with high pH products (such as alkaline degreasers) as well as at low pH cleaners (acid wash, etc.). By removing the Oxygen group and using SiC linkages as the polymer backbone, Opti-Coat coatings are unaffected by low or high pH levels (acids and alkalines) and resistant to UV breakdown.
During the development of Opti-Coat in 2004, a number of different resins were developed and tested for longevity, hardness, chemical resistance, UV resistance, scratch resistance and other desirable features such as gloss levels. These resins included SiC ceramic based resins as well as SiO2, TiO2, Silane, Siloxane, Fluoro, and a few other polymer resins.
Across the board, the SiC based resins that were developed outperformed all others for these criteria. The resins that were based on SiO2 and TiO2 were initially comparable in hardness, however, they were hydrolysed and diminished over time. While the hydrolysis of SiO2 and TiO2 based resins was slow in neutral or low pH exposure and took months to become apparent, it was quite rapid at pH above 10 due to catalytic cleavage of Si-O or Ti-O bonds with hydroxyl group at higher pH. SiC linkage on the other hand was completely unaffected by acids (low pH) or caustics (high pH) due to the lack of oxygen group.
This difference in performance means one layer of SiC based resin would last longer than multiple layers of SiO2 or TiO2 resins since SiC resin does not diminish over time. Furthermore, since the SiC bond is harder and more inert, it does not allow chemicals to penetrate and damage the substrate it is applied to.
For these reasons it was decided to develop the Opti-Coat resins using SiC as the polymer backbone. This has resulted in the Opti-Coat line of ceramic coatings providing the best protective properties to automotive finishes since their release in 2008.